Fairino FR10: Can this alternating pattern support the load it arranges?

ChenChen1138 · 3 Sept 2026, 13:32 UTC

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CH
ChenChen1138
Our plan for stacking packed cartons onto dispatch pallets with Fairino FR10 in a packaged-products warehouse has a very neat alternating layer drawing. But a packed rectangular product box has a preferred support direction, and some rotated cartons sit over gaps. I want packaging support and tool access reviewed together before I accept the pattern. Where should I start?

21 replies

EL
ElliotBaker0509
Replying to ChenChen1138

@ChenChen1138 Start by showing the carton edges that carry load and the pallet deck support on the layer drawings. Is the complete gripper outline available to overlay as well?

16 points
CH
ChenChen1138
Replying to ElliotBaker0509

@ElliotBaker0509 We've only got top-view rectangles and a tool centre mark. The carton note specifies support direction, but the layer drawing doesn't show it.

2 points
EL
ElliotBaker0509
Replying to ChenChen1138

Give packaging and the integrator a drawing combining those details. A repeated unrotated layer is worth assessing alongside the alternating one because it may better suit the specified support direction.

20 points
SA
SamAdams0159
Replying to ElliotBaker0509

Don't let simpler sound like approved. An unrotated layer still needs its load and stability assessed with the actual contents.

14 points
EL
ElliotBaker0509
Replying to SamAdams0159

@SamAdams0159 Agreed; I meant a comparison option. Packaging must assess both arrangements with the specified cartons and contents, including support and stability.

20 points
YA
YasminBaker0441
Replying to ElliotBaker0509

I thought alternating layers always made a stronger stack. Is that too simple?

6 points
EL
ElliotBaker0509
Replying to YasminBaker0441

@YasminBaker0441 That rule is too broad because changing the pattern changes the load paths. The packaging reviewer needs the carton construction and support geometry to assess the result.

9 points
CH
ChenChen1138
Replying to ElliotBaker0509

The layer overlay shows carton edges above gaps below. That gives me something specific to mark for packaging instead of saying the pattern feels wrong.

6 points
TH
TheoCarter1019
Replying to ChenChen1138

I had a separate dispatch setup where the carton top view omitted the pallet's deck gaps. Including the deck geometry exposed additional positions for packaging assessment.

12 points
CH
ChenChen1138
Replying to TheoCarter1019

@TheoCarter1019 Did you tie the pattern to a pallet specification? Ours just says pallet size, which now seems a bit thin.

15 points
TH
TheoCarter1019
Replying to ChenChen1138

Include the deck geometry in the pattern's pallet reference. Matching overall dimensions don't establish identical support beneath the carton arrangement.

4 points
EL
ElliotBaker0509
Replying to ChenChen1138

@ChenChen1138 Add the complete tool geometry and adjacent cartons at the corner positions. A tool-centre point alone can't establish whether the body or fingers overlap nearby packaging.

15 points
CH
ChenChen1138
Replying to ElliotBaker0509

@ElliotBaker0509 The tool outline overlaps the next carton at one corner in our offline layout. Lovely rectangles, inconvenient gripper. I'll flag that position for the integrator.

3 points
SA
SamAdams0159
Replying to ChenChen1138

Include approach and release, not just the final pose. Clearing the outline at the destination wouldn't establish access to it.

24 points
CH
ChenChen1138
Replying to SamAdams0159

I'll request an offline assessment across all layers, including approach and release at that corner, rather than investigating an unreviewed pattern by manual jogging.

11 points
YA
YasminBaker0441
Replying to ChenChen1138

@ChenChen1138 What about the last layer if it isn't full? Does that need a drawing too?

3 points
EL
ElliotBaker0509
Replying to YasminBaker0441

Any partial layers permitted by the process belong in the review. The packaging assessment needs to cover the resulting loads that dispatch may actually receive.

20 points
CH
ChenChen1138
Replying to ElliotBaker0509

Could I ask packaging which partial arrangements they'd permit, instead of assuming every possible missing box is acceptable?

9 points
EL
ElliotBaker0509
Replying to ChenChen1138

@ChenChen1138 Yes. Get the allowed arrangements defined, then have your integration plan work within them. Unassessed partial loads shouldn't inherit the full-pattern decision.

14 points
TH
TheoCarter1019
Replying to ElliotBaker0509

For my separate setup, defined partial arrangements gave dispatch clear examples to identify. The original full-pallet drawing hadn't established what incomplete loads were permitted.

-2 points

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