Nobody can explain the pencil marks on our bracket fixture

NinaAllen0327 · 6 Dec 2024, 09:57 UTC

Closed
NI
NinaAllen0327
I'm sorting the fixture history before our UR5e welding work starts and found three pencil marks labelled summer, winter and heavy plate. Operators say those are clamp positions. Our inspection sheets just say corrected, which leaves the next shift guessing what to do

18 replies

AD
AdaArcher0390
Replying to NinaAllen0327

Can I ask whether those clamp positions change the actual locating faces, or just where pressure gets applied?

13 points
NI
NinaAllen0327
Replying to AdaArcher0390

Pressure only from what I can see, the bracket sits against two fixed buttons

16 points
AD
AdaArcher0390
Replying to NinaAllen0327

What dimension gets corrected after release? I can't tell whether the pencil marks concern angle or the position of the holes

7 points
OM
OmarBrooks0839
Replying to NinaAllen0327

Three seasonal marks are not a process history, though someone probably had a reason for each one.

-1 points
AD
AdaArcher0390
Replying to OmarBrooks0839

The reason is what we're trying to recover. Can the person who drew them still be asked?

7 points
NI
NinaAllen0327
Replying to AdaArcher0390

Yes, he's on leave this week; the rejected dimension is the distance between the upright faces, measured near the top

15 points
AD
AdaArcher0390
Replying to NinaAllen0327

Then I'd ask him about that gap specifically when he's back, rather than asking for the whole history of the fixture

11 points
FE
FelixAli0197
Replying to NinaAllen0327

Inherited offsets. We had a stop moved to compensate for one batch of bent blanks, then everyone treated it as sacred. Find out whether the incoming pieces changed before giving the robot a correction to repeat.

21 points
DA
DavidAllen0345
Replying to NinaAllen0327

A part looking square under clamps tells you surprisingly little. Are the old measurements from cold released parts, or did somebody measure while the assembly was still warm?

24 points
AD
AdaArcher0390
Replying to DavidAllen0345

I'd like to know that too. Is there any measurement-stage field on the sheets?

17 points
NI
NinaAllen0327
Replying to AdaArcher0390

No stage field, but I found a second book with bench measurements and the same job numbers, so at least some can be paired

10 points
OM
OmarBrooks0839
Replying to NinaAllen0327

I was too dismissive about the history; matching job numbers are useful, provided corrected doesn't mean a measurement taken after somebody straightened the part.

19 points
NI
NinaAllen0327
Replying to OmarBrooks0839

That's exactly what corrected means on two sheets, I've put those aside from the untouched parts

2 points
AD
AdaArcher0390
Replying to AdaArcher0390

Has the operator come back yet? I'm interested in what heavy plate meant to him

20 points
NI
NinaAllen0327
Replying to AdaArcher0390

He says heavy plate was a different material thickness and should have had its own fixture sheet, winter was just when he drew that mark

10 points
FE
FelixAli0197
Replying to NinaAllen0327

There it is. Our mysterious night-shift setting turned out to be the name of the shift that found a worn locator. Have you got a usable history for the thickness you're actually automating?

7 points
NI
NinaAllen0327
Replying to FelixAli0197

Only six uncorrected records match that thickness, we're using them to plan a proper trial with released measurements instead of copying any pencil mark

15 points
AD
AdaArcher0390
Replying to NinaAllen0327

Who will write the result into the fixture sheet? Worth choosing that person before the trial gets busy

20 points

Discussion closed

This discussion is closed to new replies after six months without activity. Last activity: .