Our neat pallet drawing puts the carton insert over a gap

PriyaChan1090 · 24 Mar 2026, 03:37 UTC

Reply to discussion
PR
PriyaChan1090
I put our filled-carton section over the proposed FR5 pallet pattern and the internal support lands right above a gap on every turned row; packaging wants the cartons kept straight, tooling wants the turn for finger clearance, and I'm apparently meant to choose which drawing to believe.

20 replies

SO
SofiaChen1152
Replying to PriyaChan1090

Which part of the carton carries the product down to the base? A continuous insert or separate feet? The outside rectangle hides quite a lot.

13 points
PR
PriyaChan1090
Replying to SofiaChen1152

Two folded rails inside, Sofia, and the packaging drawing marks their direction; the turned row puts a rail across a gap rather than along the supported strip.

14 points
FE
FelixAdams0110
Replying to PriyaChan1090

Why is keeping the same carton count already sacred? Losing a position might be annoying, but so is designing an elaborate tool around a pallet nobody has agreed can carry the goods

19 points
OW
OwenBarnes0573
Replying to FelixAdams0110

A wider gap could help the fingers. Might also leave less carton supported.

1 points
AM
AmaraBaker0513
Replying to PriyaChan1090

We've had a turned row come back into a drawing for exactly that finger-clearance reason. Who owns your combined drawing, rather than each half?

16 points
BR
BrunoAllen0278
Replying to FelixAdams0110

And does the customer require that count per pallet? I wouldn't spend time comparing lower-count options if the receiving arrangement rules them out.

20 points
JO
JoelBailey
Replying to BrunoAllen0278

Count affects dispatch too. Somebody gets the extra pallet to label and move.

19 points
PR
PriyaChan1090
Replying to BrunoAllen0278

Bruno, there's no fixed customer count, just our target; Amara, our integrator owns the combined drawing, but I've only had the top view from them so far.

14 points
HA
HanaAdams0100
Replying to PriyaChan1090

Who deals with the half-finished layer when the order runs out, Priya?

6 points
GR
GraceAli0233
Replying to PriyaChan1090

I'd want a section through the least supported carton, not whichever one looks best. Mark the rails on it so packaging can point to the actual problem.

8 points
AD
AdaBrown0912
Replying to OwenBarnes0573

Owen's gap idea needs packaging's input too. More finger space doesn't automatically help those rails.

17 points
OW
OwenBarnes0573
Replying to AdaBrown0912

Yes. That's why I mentioned the lost support.

4 points
PR
PriyaChan1090
Replying to HanaAdams0100

Hana, the packing operator handles order endings, which aren't drawn yet; Grace, thanks, I've asked for the section through the turned row and included the rail positions.

8 points
DO
DominicBurke
Replying to PriyaChan1090

Our last changeover sheet had two pallet pictures with no way to tell which applied. If alternatives survive this review, somebody needs to own the selection.

11 points
SO
SofiaChen1152
Replying to PriyaChan1090

For the combined drawing I'd include the fingers while carrying the carton, while releasing it, and on withdrawal. A section of the finished stack can look fine while the tool still has nowhere to go. Packaging can then mark support they actually require against those positions. I wouldn't ask them to invent the gripper solution. Give them something concrete to reject or accept within their part of the job.

18 points
FE
FelixAdams0110
Replying to JoelBailey

Joel, agreed on the extra handling, but the current count isn't free either if every order ending needs somebody to rescue the plan; I'd cost both before calling the smaller pattern wasteful

11 points
PR
PriyaChan1090
Replying to SofiaChen1152

The integrator has sent a straight-row alternative with one fewer position and a different withdrawal route; packaging has marked the rails supported in the drawn finished layer, but hasn't checked the placement sequence yet, so at least we're arguing over the same sheet now.

5 points
AM
AmaraBaker0513
Replying to PriyaChan1090

Keep the old count out of the operator sheet while that's being checked. Ours nearly got taught from a superseded picture.

10 points
BR
BrunoAllen0278
Replying to PriyaChan1090

Is the one fewer position per layer, Priya, or per complete pallet? Dispatch will want the total difference.

6 points
HA
HanaAdams0100
Replying to PriyaChan1090

And please include the short order on that same sheet, not a separate guess left for packing.

3 points

Add to the discussion

Welcome to Application Robot

Everyone can read the forum. Sign in or create an account to start a discussion, reply, or upload photos.

Forgot your password?

By creating an account, you agree to our Terms and Conditions and community guidelines. Read our Privacy Policy for how your information is handled.