The turned cartons bear on our finger gaps

LeahBrooks0843 · 21 Feb 2026, 18:40 UTC

Closed
LE
LeahBrooks0843
Our FR5 layer drawing alternates the packed boxes, but the turned layer loses support under its bearing edges. I want packaging and tooling to settle that together before the pattern becomes the purchase requirement.

21 replies

CH
ChloeAli0222
Replying to LeahBrooks0843

Put an actual packed box beside the section first. Which edges carry the load, and what is directly below them in the turned layer? People may be using turn to mean different things

2 points
LE
LeahBrooks0843
Replying to ChloeAli0222

Packaging marked the two long bearing edges. On the turned layer, parts of both bridge the channels left for the fingers. The section shows those gaps; the plan hides them.

23 points
CH
ChloeAli0222
Replying to LeahBrooks0843

Then that is the joint question. Closing the gaps may help packaging and trap the tool, so keep its release and exit on the same section

12 points
RE
RebeccaAli0256
Replying to LeahBrooks0843

Why alternate at all? Is it required for this box or inherited from a prettier drawing?

16 points
CH
ChloeAli0222
Replying to RebeccaAli0256

Could be required, Rebecca. I would ask packaging before throwing out the arrangement.

16 points
PR
PriyaBennett0742
Replying to LeahBrooks0843

Include the actual pallet beneath the first layer as well; the support question may differ there even if the repeated layers look identical in plan

17 points
RE
RebeccaAli0256
Replying to ChloeAli0222

Chloe, that's why I asked. I don't know their packing requirement.

12 points
LE
LeahBrooks0843
Replying to RebeccaAli0256

Alternation came from the supplier's pattern library, not our packaging instruction. Packaging wants to compare a straight layer before adding a sheet. First-layer support is already drawn on the actual pallet, Priya.

5 points
TO
TobyAbbott0057
Replying to LeahBrooks0843

Does the straight layer leave somewhere for the fingers to withdraw after placing the last box, or is only the finished stack drawn?

11 points
LE
LeahBrooks0843
Replying to TobyAbbott0057

Only the finished stack so far. I have not seen its placement sequence.

20 points
TO
TobyAbbott0057
Replying to LeahBrooks0843

Ask for that before making the straight layer the answer. The last placement is often less generous than the first

21 points
RE
RebeccaAli0256
Replying to LeahBrooks0843

And does the straight version reduce the count?

5 points
LE
LeahBrooks0843
Replying to RebeccaAli0256

Yes, one box fewer per layer in the sketch we have. Same packed box and pallet.

9 points
RE
RebeccaAli0256
Replying to LeahBrooks0843

One fewer may be cheap compared with sheet handling. Depends how many extra pallets it creates, obviously.

8 points
LE
LeahBrooks0843
Replying to RebeccaAli0256

I would prefer that tradeoff to another consumable, but dispatch wants the whole-order comparison. We also sometimes stop with an incomplete layer, which the supplier has not drawn.

11 points
PR
PriyaBennett0742
Replying to LeahBrooks0843

Keep those incomplete layers in the support review; a satisfactory completed layer does not tell packaging what is carrying the last few boxes in a short order

10 points
CH
ChloeAli0222
Replying to LeahBrooks0843

Do you resume those same pallets later, Leah, or are they completed by a different route? That changes what the supplier needs to model

2 points
LE
LeahBrooks0843
Replying to ChloeAli0222

Same pallet can return later. Dispatch has an identified example with a short row left on it. They will join the review rather than send us a description of a typical pallet.

16 points
RE
RebeccaAli0256
Replying to LeahBrooks0843

An actual awkward one. Good.

9 points
LE
LeahBrooks0843
Replying to LeahBrooks0843

Joint review held. Packaging accepts the straight candidate's proposed support, but tooling found the return to that short row obstructs withdrawal. We have rejected the current continuation sequence, not approved the whole straight pattern.

15 points

Discussion closed

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