Our chuck-loading plan has a measurement problem (Fairino FR10)

LucyBrooks0828 · 7 Aug 2026, 07:41 UTC

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LU
LucyBrooks0828
We're planning loading cylindrical blanks into a lathe chuck with Fairino FR10 in a subcontract machining cell. Hand-loaded samples of a steel bush blank stick out different amounts. That's all our sheet measures, annoyingly. Automatic loading isn't authorised. How do I tell blank variation from a seating problem?

9 replies

SA
SamBarnes0594
Replying to LucyBrooks0828

@LucyBrooks0828 What surface is meant to touch the stop? Match it to the blank drawing and add each sample's overall length beside its exposed-length result.

19points
LU
LucyBrooks0828
Replying to SamBarnes0594

@SamBarnes0594 The sketch uses the incoming end face. Its length allowance is on the blank drawing, but our sheet doesn't identify individual samples. Annoyingly basic omission.

9points
SA
SamBarnes0594
Replying to LucyBrooks0828

Start a labelled bench set with overall length and the intended seating reference. An exposed-length comparison can then help flag seating differences for review.

19points
JA
JaneAli0249
Replying to SamBarnes0594

@SamBarnes0594 Exposed length still needs a caveat there. A shorter blank with a seating gap could give the same reading as a correctly seated longer one.

-1points
SA
SamBarnes0594
Replying to JaneAli0249

Fair correction: I meant paired measurements, not a standalone pass mark. The acceptance reference needs to distinguish permitted blank variation from a seating gap.

19points
DA
DanLoop
Replying to SamBarnes0594

@SamBarnes0594 Does that mean the seating face has to be the finished-part datum?

17points
SA
SamBarnes0594
Replying to DanLoop

@DanLoop Not necessarily. There needs to be a defined relationship between them. The drawing owner can explain which incoming surface supports the intended machining reference.

14points
LU
LucyBrooks0828
Replying to SamBarnes0594

I've settled the next step: a labelled dimensional comparison and a review of the seating reference. That answers my planning question; acceptance of automatic loading still depends on what the review establishes.

1points
SA
SamBarnes0594
Replying to LucyBrooks0828

You've got a defined next step, with the loading decision still tied to what the review actually establishes.

9points

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