Our chuck-loading plan has a measurement problem (Fairino FR10)

LucyBrooks0828 · 7 Aug 2026, 07:41 UTC

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LU
LucyBrooks0828
We're planning loading cylindrical blanks into a lathe chuck with Fairino FR10 in a subcontract machining cell. Hand-loaded samples of a steel bush blank stick out different amounts. That's all our sheet measures, annoyingly. Automatic loading isn't authorised. How do I tell blank variation from a seating problem?

9 replies

SA
SamBarnes0594
Replying to LucyBrooks0828

@LucyBrooks0828 What surface is meant to touch the stop? Match it to the blank drawing and add each sample's overall length beside its exposed-length result.

19 points
LU
LucyBrooks0828
Replying to SamBarnes0594

@SamBarnes0594 The sketch uses the incoming end face. Its length allowance is on the blank drawing, but our sheet doesn't identify individual samples. Annoyingly basic omission.

9 points
SA
SamBarnes0594
Replying to LucyBrooks0828

Start a labelled bench set with overall length and the intended seating reference. An exposed-length comparison can then help flag seating differences for review.

19 points
JA
JaneAli0249
Replying to SamBarnes0594

@SamBarnes0594 Exposed length still needs a caveat there. A shorter blank with a seating gap could give the same reading as a correctly seated longer one.

-1 points
SA
SamBarnes0594
Replying to JaneAli0249

Fair correction: I meant paired measurements, not a standalone pass mark. The acceptance reference needs to distinguish permitted blank variation from a seating gap.

19 points
DA
DanLoop
Replying to SamBarnes0594

@SamBarnes0594 Does that mean the seating face has to be the finished-part datum?

17 points
SA
SamBarnes0594
Replying to DanLoop

@DanLoop Not necessarily. There needs to be a defined relationship between them. The drawing owner can explain which incoming surface supports the intended machining reference.

14 points
LU
LucyBrooks0828
Replying to SamBarnes0594

I've settled the next step: a labelled dimensional comparison and a review of the seating reference. That answers my planning question; acceptance of automatic loading still depends on what the review establishes.

1 points
SA
SamBarnes0594
Replying to LucyBrooks0828

You've got a defined next step, with the loading decision still tied to what the review actually establishes.

9 points

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