A line-shaped torch fits behind our bracket clamp

SamAdams0159 · 30 Sept 2025, 16:16 UTC

Closed
SA
SamAdams0159
Our UR5e bracket concept reaches every seam on screen, but the torch is a line passing beside a substantial clamp cap; I would like the solid version before celebrating.

16 replies

PR
PriyaCarter1003
Replying to SamAdams0159

Get the actual torch assembly and clamp cap into the offline model, including the fittings and cable routing space. A target on a seam is a useful beginning, but it doesn't show how the real tool enters that corner.

8 points
TH
TheoBell0671
Replying to SamAdams0159

And how the clamp is serviced. We once had a layout where the robot could get to its work but maintenance couldn't remove the part that wore out. I mean access to the fixings, not just room to stand nearby.

17 points
KA
KaiCarter0976
Replying to SamAdams0159

Has the welding specialist specified the required torch orientations for those seams, or is the line merely aimed at each target?

10 points
SA
SamAdams0159
Replying to KaiCarter0976

Kai, merely aimed at targets. Our fabricator has not reviewed the proposed torch orientations yet. Theo, the clamp cap is replaceable and its fixings face that same corner.

2 points
LO
LouisAli0224
Replying to SamAdams0159

That sounds like a useful joint review before another animation.

8 points
PR
PriyaCarter1003
Replying to KaiCarter0976

Kai's question changes the priority a bit. Put the required process orientations in the review with the geometry, otherwise a collision-free route could still present the torch wrongly for the intended work.

9 points
TH
TheoBell0671
Replying to SamAdams0159

Would a different cap shape be worth considering if this one blocks the route? Only asking for an option on the drawing, not suggesting anyone shave material off the existing clamp.

21 points
KA
KaiCarter0976
Replying to TheoBell0671

Possibly, Theo, but the fixture designer must retain the required restraint and weld access; I would not make a smaller cap the assumed solution before the process review

9 points
SA
SamAdams0159
Replying to KaiCarter0976

The designer has offered an alternative cap for assessment, not manufacture. We are keeping both outlines in the review so the original problem stays visible.

15 points
LO
LouisAli0224
Replying to SamAdams0159

Who owns the final combined model?

7 points
PR
PriyaCarter1003
Replying to LouisAli0224

Useful question, Louis. Sam, I'd want the integrator's review to name the torch assembly and fixture revision supplied by each owner, rather than collecting screenshots that happen to have arrived together.

23 points
SA
SamAdams0159
Replying to LouisAli0224

Integrator owns the combined model. Fabricator is supplying the process requirements and the fixture designer owns both cap options. No candidate has passed the review yet.

7 points
TH
TheoBell0671
Replying to SamAdams0159

Thanks Sam, that answers the ownership bit. Keep the cap replacement task with those options too, since the alternative might clear the torch and still leave the same inaccessible screws.

16 points
KA
KaiCarter0976
Replying to SamAdams0159

Also include transitions between seams, not just separate successful poses; those are where a fuller torch assembly may change the route

13 points
LO
LouisAli0224
Replying to SamAdams0159

Sam, will loading the bracket be part of the comparison?

21 points
TH
TheoBell0671
Replying to LouisAli0224

Louis, it should be. The person loading the bracket needs to reach its intended seat without the reviewed fixture arrangement getting in the way; we shouldn't finish with a beautiful welding model and an unexplained loading job.

9 points

Discussion closed

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